.EURO-GENIUS B SERIES

ADVANCED TECHNOLOGY.
THE LEADING EDGE OF ACCURL® PRESS BRAKES.

ACCURL® EURO-GENIUS Series press brake features an CNC crowning system for improved quality, a servo driven back gauge system for increased speeds, and 3D capable graphical control unit to simulate bending sequences and collision points.Also has increased working speeds, stroke, daylight, and pressing capacities of GENIUS Series machines.
The future – as a result of rising energy costs and increasingly cost efficient speed-controlled drives offered on the market, variable-speed
solutions are on the advance.

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TECHNICAL FEATURES

 EASY INTERFACE

ANGOL CONTROL SYSTEM

STRUCTURE

BACK GAUGE

FOOT PEDALS

TOP BLOCKS

CLEVER CROWNING

FRONT SUPPORT

LED

HYBRID SYSTEM

EASY INTERFACE

CNC® on Accurl machines are all full-touch and easy to use.

ANGOL CONTROL SYSTEM

Accurl presents systems in order to obtain a perfect angle through an easy and fast way.

STRUCTURE

Mono block, welded steel frame rigid to deflection and high tensile with ST44 A1 material.

BACK

Back gauge system with X, R, Z1, Z2 axis driven by AC servo with colored graphics.

TOP BLOCKS

Depending on locking demand, Accurl can create all possible solutions existing on market.

FOOT PEDALS

This press brake machine uses foot pedal, is suitable to CE regulation.

CLEVER CROWNING

Clever crowning system

FRONT SUPPORT

On linear guides and with adjustable height.

LED

Lighting of working area.

HYBRID SYSTEM

Huge energy saving until 55%

ADVANTAGES

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  • High energy-saving potential

  • Decreased operating costs

  • Clearly reduced cooling effort

  • System safety

  • Future-oriented technology

  • Remarkable noise reduction

  • Fewer secondary measures

  • Compliance with EU CE Directives

  • Decrease in the number of expensive machine failures

STANDARD
EQUIPMENT

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  • DELEM DA-66T CNC control unit with 2D graphics

  • 5 axis CNC

  • Y1, Y2 precision ram positioning

  • Standard BGA-2 for X, R-axis ( X=800mm,R=200mm)

  • CNC motorized wave crowning

  • Large trio of value

  • Large open height

  • Large stroke

  • Large throat depth

  • HOERBIGER hydraulic valve block, pump and valves

  • High Siemens efficiency motor– class IE3

  • Stand By Function for energy-saving drive

  • Rear cover: Safety barriers (Category IV)

  • Sheet metal frontal supports

  • Front and rear lighting

  • Offline software Delem Profile-TL

  • Front cover: AKAS LC-II F safety laser (Category IV) or DSP safety

HYDRAULIC SYSTEM

ACCURL is composed of the most evolved version of the valves (AMB model),The HOERBIGER has perfected the integration of hydraulic components
in the system. integrated the pump, pressure filter and pressure adjustment of the performance module are combined in one control block.

Advanced with Perfection:

  • Compact system design
  • Substantially reduced noise level
  • Can be directly flanged to standard motors

The power module PLM combines pump,pressure filter and pressure adjustment in a bell housing developed as a control block. The low-noise high-pressure internal gear pump, from 5 to 50 ccm/r.

The new control valves type PIH/PRH in combination with our system amplifier PVR permit load-independent positioning of CNC press axes within a few μm.

ePrAX® control – THE Servo Drive (Optional)

  • All valves and pressure filter at one, in the system
    integrated,control block.
  • Up to 5 μm positioning accuracy(with cylinder/servo seals)
  • Small tank(2 x 35 Liter).
  • No external piping / tubing.
  • Pump and pre-fill valve inside tank
  • Simple cylinder interface

STAND-BY-ECO FUNCTION

ACCURL® promotes a friendly environmental policy and as such,all our equipment features the Standby Function. ECO-Standby Function ensures an Active economy of energy on an automatic basis.

Stand-By-ECO CNC Genius Press Brake provides energy saving up to 50%
Genius CNC Press Brake has 50% energy saving compared with hydraulic press brakes.
Stand-By-ECO CNC Press Brake provides high productivity
Stand-By-ECO has high acceleration, high deceleration. The quick change of the moving
direction is a advantage for high productivity and efficiency and has less maintenance cost.
Stand-By-ECO Press Brake is ECO – friendly machine
The STAND-BY combines high accuracy, flexibility and reliability, this concept offers low power consumption, less maintenance.
Stand-By-ECO CNC Press Brake works quietly
Stand-By working system has no noise and provide silently working conditions.

CONTROL SYSTEM

PROFILE-T OFFLINE 2D/3D SOFTWARE (OPTIONAL)

Offline Programming

DA-Offline software maximizes machine efficiency and production output of press brakes. The Profile T software facilitates offline programming and simulation the bending process. Production preparation, make-ability and tooling verification, operator training, adding notes for production and many other functions can be carried out offline.

The Profile T software offers advanced programming in 2D/3D in line with the DA-Touch controller software. The steps from the start of programming to the desired program including its transfer to the control are clearly embedded in the user interface. Programming the product graphically shows a true scale representation of the intended product. Realistic product visualization gives feedback on feasibility, collisions, required tools and tool adapters for production.

Profile-T features:

  • 2D or 3D versions
  • DXF converter (3D version only)
  • Full scale offline programming
  • Graphical product programming and bend sequence generation
  • Feasibility studies and production preparation
  • 2D/3D automatic bend sequence calculation
  • Collision detection
  • Product sharing over Windows networking with press brake CNC
  • Machine setup preparation including print functionality
  • Production time calculation
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ROLLERI PNEUMATIC CLAMPING
SYSTEMS ROL200(OPTIONAL)

The New ROLLERO clamping ROL200 system enables manual, pneumatic or hydraulic vertical clamping of your top tools. The special features are the enormously simple handling and the surprisingly low price, which guarantees huge efficiency.

  • fast vertical tool change for all Rolleri R1 type punches
  • Safe and fast tool change
  • Substantial improvement in time consumption and related
    costs
  • Secure against tool falling down
  • Available in manual, pneumatic and hydraulic models
  • Mounting: Simply from the bottom into the housing,
    tighten-DONE!
  • Easy to mount on your press brake. Modification of the
    press brake is not necessary
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WILA NEW STANDARD AND CLAMPING SYSTEMS (OPTIONAL)

Innovative and super-fast clamping systems for clamping punches to the upper beams of press brakes. The Universal Press Brake Concept (UPB) makes it possible install New Standard and Clamping Systems on any press brake.

The advantages:

  • Extremely fast press brake tooling changes
  • Extremely accurate clamping, positioning and alignment
  • Individual clamping pins for each tool segment for superior clamping force
  • Vertical and horizontal tool loading and unloading for maximum speed and safety
  • Professional finish, including a slide rule for ease of tool positioning
  • Provides maximum productivity when used in combination with WILA Tooling

 

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WILA NEW STANDARD CROWING AND HOLDERS (OPTIONAL)

WILA Crowning systems fully compensate for the deflection in press brakes. This results in a consistent bending angle across the entire length
of the machine. WILA New Standard Crowning Systems utilize a series of patented adjustable wedges known as Wila Waves.

The advantages:

  • Always provides an extremely consistent bending angle
  • Available with automatic or manual drive systems
  • Mounted on the right-hand side as standard
  • Aluminum Cover strip with integrated slide rule for exact tool positioning
  • Compact design which is practically maintenance free
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CNC BACKGAUGE

ACCURL press brake are provided are equipped with a backgauge constituted by a solid structure in order to assure the best repetitiveness and high precision in axes positioning.

BGA 2 2 axes X+R
(Standard)
BGA 4 4 axes
X+R+Z1+Z2
(Optional)
BGA 5 5 axes
X+R+Z1+Z2+X2
(Optional)
Axes X R Z1 Z2 X5
Stroke (mm) 750 (1000) 150 Under request* Under request* 190
Speed (mm/s) 500 170 2000 2000 300
Precision (mm) 0.01 0.05 0.05 0.05 0.01
Type of motor Servo Drive Servo Drive Servo Drive Servo Drive Servo Drive
Mechanical system Ball screw Ball screw Rack Rack Ball screw

 

Axes X1 X2 R1 R2 Z1 Z2
Stroke (mm) 750 750 200 200 Under request* Under request*
Speed (mm/s) 500 500 500 500 2200 2200
Accuracy (mm) 0.01 0.01 0.01 0.01 0.05 0.05
Type of motor Servo Drive Servo Drive Servo Drive Servo Drive Servo Drive Servo Drive
Mechanical system Ball screw Ball screw Ball screw Ball screw Rack Rack

 

LAZERSAFE SYSTEM (OPTIONAL)

ACCURL machines comply with the strictest EU regulations with reference to safety. The devices installed guarantee thorough safety of the
operator without reducing the pace of work.

  • The most advanced laser systems
  • Safety PLCs able to manage and monitor the action of the proportional valves
  • Visible dual beam linked to the upper tool: should it be is interrupted, it blocks the movement of the press brake
  • Easy adjustment by means of a grading scale
  • Constant monitoring of parameters related to safety

IRIS

The best in terms of safety: working cycles are faster thanks to the speed change at 0mm from the contact with the sheet. The speed management is determined by the processed parts.

IRIS PLUS

Speed and precision: the speed change is set at 0mm from the contact with the sheet and the angle control system ensures high quality results from the first bend.

Final Angle Confirmation

Final Angle Confirmation is a function where, during decompression, IRIS processes real time images to automatically detect the material
relaxation point and measure the final bend angle.

 

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IRIS Model Comparison

IRIS IRIS Plus
Optical range (metres) 8m 4m
Bend Speed management
Active Angle Control
Dynamic Angle Control
Spring Back Calculation
Final Angle Confirmation
Model Type St | Op Distance From Table Automatic Adjustment Fast Bend Speed Management Automatic Tool Scan
Dual Laser 6 mm
Block Laser / Camera 2 mm
Block Laser / Camera 2 mm
Yes  No-Standard  Optional

AUTOMATIC CROWING SYSTEM

This system enables the user to offset deformations of the beam while bending.Thus, the angle is keeping constant along the entire plate length.

Exaggerated to Demonstrate

SMART-FAB comes standard with manual or optional CNC crowning
EURO-PRO comes standard with CNC crowning

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HYBRID SYSTEM

Accurl is introducing the hybrid system at the same price as the conventional system, leading to a series of advantages for the customer: a huge energy saving (55% if compared to a traditional machine) and a massive reduction of the oil quantity needed, thanks to the double tank.

CYCLE TIME / PRODUCTIVITY 20%
LIMIT AT FAST UP 20%
EFFECT OF VARIATION OF TEMPERATURE 50%
MINIMUM RISK OF LEAKAGE 70%
FAST AND EASY INSTALLATION 50%
PIPING 60%
REDUCTION TANK VOLUMEN 50%

ENERGY SAVING

55%

OIL REDUCING

2 x 40 liter (es. press brake 110 t) 30%

OPTIONAL
UPGRADES

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When necessary to boost the machine performance, the 6 Axis press brake can easily be upgraded with various options.

  • Control unit – DELEM DA69T or ModEva Premium

  • CE Defender LazerSafe LZS004 + safety covers with switch

  • CE F. AKAS-LC II AKAS-3 M Motorized + FPSC (safety PLC)

  • BGA-4 for X ,R , Z1, Z2 axis

  • BGA-6 for X 1, X2, R 1 , R2 ,Z1, Z2 axis

  • Delta X5 axis ± 125 mm with CNC Controlled

  • X axis = 1000 mm – light barrier back protection

  • AP3-AP4 sheet following system

  • Height adjustable laser angle measurement system

  • Hydraulic and pneumatic tool clamping systems

  • Additional back gauge finger and sliding front support arms

ACCESSORIES

AUTOMATIC WILA SYSTEM

Hydraulic clamping system for the punches, fixed directly onto the ram.

AUTOMATIC PROMECAM SYSTEM

Pneumatic clamping system for the punches with quick frontal release.

SEMI-AUTOMATIC PROMECAM SYSTEM

Manual clamping system for the punches with quick frontal release.

FRONT SUPPORT

Front support on linear guides with adjustable height.

BENDING SUPPORTS

Automatic bending support managed by CNC.

DELEM NUMERIC CONTROL

.EUROPRO CATALOG

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