GENIUS S SERIES HYDRAULIC GUILLOTINE

Adjustable and precise shearing has just gotten easier. The Genius S Series is equipped with the best materials for optimal support and incredible performance ensuring a smooth production process. The Genius S series provides high strength, productivity, sensitivity, and safety while lowering your production cost and improving your bottom line.

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STANDARD
COMPONENTS

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  • Rapid and precise blade clearance adjustment with a single handle on the side frame

  • Multi-edge blades for cutting aluminum, carbon steel, and stainless steel

  • Cutting-line illumination and wire for shadow-line cutting

  • Stroke counter

  • Quick cutting-length adjustment

  • Hydraulic and electrical overload protection

  • Squaring arm and front support arms

  • Bed infill plates with ball transfers

  • Delta inverter with ball screw and polished rod with 0.01 mm accuracy

  • Backgauge adjustment according to blade gap

  • Backgauge retraction feature

  • Sub-program and programming loop

  • Sequence repeat function

  • Auto-cutting (Flying cut)

MAXIMUM SOLIDITY

The sturdy monolithic structure guarantees great stability and cut line accuracy. Also the design is crafted with the utmost functionality and efficiency, so as to minimize the need for maintenance of the operator.

Accurl® chooses the best products to ensure machines with durable service life and technologically advanced.
The components that make up the shears are manufactured by leading companies in the field.

  • High-precision electric welding
  • CNC touch screen
  • Automatic cutting angle adjustment
  • Back-gauge adjustment actuated by a brushless motor with Can Open technology that combined with a high precision backgauge, directly assembled on the side frame of the machine, ensures fast movement and maximum precision
  • Bench with integrated balls to facilitate material handling
  • Blades grinded and hardened
  • Squaring arm with millimeter ruler
  • Lighting system of the cutting area
  • Three-function sheet support
  • Internal gear pump, quiet and reliable
  • Dedicated hydraulic system
  • Electric board with high quality components
  • Start & Stop system
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BLADE HOLDER GUIDE

In order to allow for an excellent cut the blade holder is driven on all its length and slides on suitable self-lubricating material shoes mounted on guiding pads.

BLADES GAP ADJUSTMENT

According to the width and the thickness to be cut, a manual and very simple device allows for a fast and precise adjustment of the gap between the blades. The control tool on the side of the machine enables the Adjustment in tenths of a millimeter of the blades according to the thickness to be cut. It is possible to automate this process with a motorized system which through a numerical control automatically adjusts the optimal distance according to variations in thickness and type of material, becoming in this way a real axes managed by the Cnc.

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BACKGAUGE AND BLADE HOLDER

Accurl® guillotine shears have a back gauge built in solid structure and assembled directly on the side frame of machine to produce high repetitiveness in time and high precision in axis positioning, without being affected by the vibrations produced during work cycles. In the guillotine shears the cylinders are perfectly in line with the blade holder, tilted at an angle specifically designed,for a capacity of sheet metal trimming up to half its thickness and less wear of both seals and cylinders.

SIMPLE INTERFACE

The guillotine shears of the Diamond series feature numerical controls that allow the improvement of operations reducing processing times and costs.

  • Simple and intuitive interface

  • 7” full touch screen technology

  • Cutting adjustment

  • Automatic adjustment of cutting angle

  • Automatic blade gap adjustment

  • Sheet support feature selection

  • Retract function

  • Materials library

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STANDARD EQUIPMENT

  • solid monolithic structure

  • solid monolithic structure

  • cylinders mounted in line with the blade cross holder

  • downholders with self adjusting pressure according to the cutting strength required

  • blade holder guided all along the cutting length

  • back gauge with rack and pinion movement on linear guide

  • squaring arm with retractable reference stops and millimetre ruler

  • bench with U-shaped profiles and balls

  • front supports with balls

  • blades with two cutting edges

  • cutting line with LED lighting

  • ESA 625 or DELEM DAC 360s numerical control systems

  • automatic adjustment of the cutting angle and length based on the material and thickness to be cut

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SHEET METAL DOWNHOLDERS

ACCURL guillotine shears are equipped with an additional hydraulic adjustment system of cylinders which presses on the sheet metal applying the necessary self-adjusting pressure that adapts depending on the effort required to vary in thickness and resistance of the material to be cut.

TABLE

To facilitate the use of sheet metal the support stand consists of “U”-shaped forms completed with sliding balls. It is also equipped with a groove housing the supports and the square.

LED THAT ILLUMINATES THE CUTTING LINE

A LED light produces a slender shadow on the cutting path, easy to locate thanks to a special plastic and transparent screen featured by the front guard.

SQUARING ARM

Millimeter ruler, reference stops and scroll balls complete the front support square. In addition, for the top and supports you can ask for special anti-creep brushes.

BACK GAUGE ADJUSTMENT WITH RACK AND PINION MOVEMENT ON LINEAR GUID

The back gauge during the cutting phase tilts and moves from the sheet metal following the descent of the blade. This prevents damage and transfer the gauge loads able to change its location. Also it Is not subject to stresses due to the movement of the blade holder, as it is mounted on the fixed structure of the shears.

HIG-TECH HYDRAULIC SYSTEM

ACCURL guillotine shears are equipped with a hydraulic system that can greatly simplify the operator’s work and facilitate all the adjustments required to reach the highest quality line accuracy. Consisting of the highest quality components, the German hydraulic system is a guarantee of long service life since thanks to the self-adjustment of pressure it allows less stress to the various components.

ESA 625 or DELEM DAC 360s NUMERICAL CONTROL

Depending on the type of material and thickness to be cut the numerical control ESA 625 or DELEM DAC 360s automatically adjusts the gap between the blades, the cutting angle and the cutting length.

CUSTOMIZED SOLUTIONS

As necessary and at any time you can add to ACCURL guillotine shears some important optional able to increase and enhance the performance of the machine. Among the main options are the following:

  • pneumatic or hydraulic sheet support with 3 different movements

  • anti-twisting system that prevents the sheet metal from twisting during the cutting phase thanks to hydraulic cylinders

  • retractable backgauge: pneumatic device that allows to cut sheets longer than the backgauge stroke

  • scrap box

  • heat exchanger

  • return to sender function, a system that provides the return of the cut piece directly to the operator

  • thickness measurement

  • cutting lines: automatic cutting systems complete with front feeder and rear conveyors (for automatic cutting systems of sheet metal parts), whose speed meets companies which have the need to move large production volumes.

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